Maintenance & Repair

Maintenance & Repair

Reliable Crane Repair Services for Maximum Uptime

Seratech Systems delivers professional crane repair services to help businesses restore equipment performance safely and efficiently. From fault diagnosis and component replacement to operational testing, our team works to identify issues accurately and carry out the necessary repairs to keep your crane running reliably. We focus on practical solutions that address the root cause of the problem rather than temporary fixes.

To support long-term equipment performance, we also provide crane maintenance Malaysia businesses can depend on, including preventive maintenance programmes tailored to your operating environment, lifting requirements, and usage frequency. Regular inspections and servicing help minimise unexpected breakdowns, reduce downtime, and extend equipment lifespan. In addition, we offer goods hoist servicing to ensure smooth and dependable operation for sites that rely on hoisting systems every day.

What Our Maintenance & Repair Covers

Whether you need a one-off repair or ongoing scheduled upkeep, here’s what our team covers:

Electric Wire Rope Hoist Servicing

Fault diagnosis, part replacement, and operation testing for electric wire rope hoists across different load capacities and configurations.

Chain Hoist and Air Hoist Servicing

Maintenance and repair for chain hoists and air hoists used in industrial and commercial operations.

Goods Hoist Servicing

Maintenance and repair for goods hoist systems used in warehouses, shop lots, and commercial buildings, covered on a contract or on-call basis.

Motor Rewinding

Motor rewinding for hoist and crane motors where replacement is not the most practical or cost-effective option.

Electric Overhead Travelling Crane Maintenance

Routine and corrective maintenance for electric overhead travelling cranes, covering mechanical and operational checks.

Gantry Crane, Monorail and Slewing Jib Servicing

Maintenance and repair support extended to gantry cranes, monorail systems, slewing jibs, and goods hoists across industrial sites.

Contract Maintenance

Scheduled maintenance planned around your usage level, lifting load, and site conditions to reduce unexpected downtime.

On-Call Repair

For urgent breakdowns and unexpected faults, our team is available on an on-call basis to assess and resolve the issue.

Other Services We Provide

Looking for something beyond maintenance and repair? Here’s what else our team handles.

Seratech

Structure Works

Design, fabrication, and installation of overhead cranes, gantry cranes, goods hoists, and scissor lifters. We also cover crane runway realignment, levelling, and shifting or modifying existing crane systems.

Crane Pendant Station - Lifting Component - Seratech

Lifting Component

Supply of crane and hoist components including wire rope, motors, festoon systems, limit switches, pendant stations, and related lifting accessories for maintenance, repairs, and system upgrades.

Frequently Asked Questions

How often should a hoist be serviced?

A hoist should be serviced once every year, and in Malaysia, DOSH/JKKP requires periodic inspection and a valid PMA (Perakuan Mesin Ankat) licence renewal to ensure the equipment remains safe and compliant for continued operation. This annual servicing covers the entire system, including tracks, structural components, mechanical parts, and electrical controls, checking for any signs of wear, damage, or deterioration that could affect safe use.

What is hoist maintenance?

Hoist maintenance refers to the routine upkeep carried out to keep a hoist in safe, reliable working condition. Regular maintenance should include checking and maintaining motors, wiring, and controls, lubricating moving parts, and testing safety features like limit switches and brakes. Keeping up with scheduled maintenance helps prevent unexpected breakdowns, extends the service life of the equipment, and ensures compliance with Malaysian workplace safety requirements under DOSH.

Does OSHA require hoist inspections?

In the United States, OSHA provides detailed requirements for crane and hoist inspections under 29 CFR 1910.179 and 1910.180, covering inspection intervals, maintenance practices, and workplace safety standards. In Malaysia, the equivalent authority is DOSH (Department of Occupational Safety and Health), which governs hoist and crane inspections under the Factories and Machinery Act 1967 and related JKKP regulations.

What's included under Maintenance & Repair at Seratech?

Seratech provides Maintenance & Repair on a contract or on-call basis, covering hoists and crane systems used in industrial sites. This includes fault checking, part replacements, motor rewinding, and basic operation testing to confirm the equipment is safe to run after any repair work.

Do you offer crane maintenance Malaysia on a scheduled contract?

Yes. If you want steady, planned upkeep, Maintenance & Repair is available on a contract basis. A scheduled contract means your crane or hoist gets checked at regular intervals rather than only when something goes wrong, which helps reduce unexpected downtime over time.

Can I call for urgent crane repair services instead of signing a contract?

Yes, support is also available on an on-call basis, which suits urgent breakdowns and unexpected issues. If your crane goes down mid-operation and you need it looked at quickly, you can contact the team directly without being on a contract.

Do you service hoists too, or only full cranes?

Yes, Seratech services various hoists including electric wire rope hoists, chain hoists, and air hoists. If your site runs a hoist daily and you want smoother operation with fewer interruptions, servicing can be planned around your usage level and load conditions.

Do you do motor rewinding for hoists and crane motors?

Yes, motor rewinding is part of the Maintenance & Repair scope. Motor issues are one of the more common causes of crane and hoist downtime, so having this handled by the same team that maintains the rest of the system keeps things straightforward.

What is crane preventive maintenance and why do companies do it?

Crane preventive maintenance is routine checking and servicing before small wear turns into a breakdown. It helps reduce surprise downtime and keeps the crane running smoother day to day. Most industrial sites that rely on cranes for daily operations find it more cost-effective to prevent problems than to deal with emergency repairs and lost production time.

How often should crane preventive maintenance be done?

It depends on usage. If the crane runs every day under heavy loads, you usually need tighter intervals. If it’s used occasionally, the schedule can be lighter but still needs to be consistent. A good starting point is once a year at minimum, with more frequent checks for heavily used systems.

How often should a hoist be serviced?

A hoist should be serviced once every year at minimum. In Malaysia, DOSH/JKKP requires periodic inspection and a valid PMA (Perakuan Mesin Ankat) renewal to keep the equipment legally compliant and safe for continued use. Annual servicing typically covers the full system including tracks, structural components, mechanical parts, and electrical controls.

What is included in hoist maintenance?

Regular hoist maintenance should include checking and maintaining motors, wiring, and controls, lubricating moving parts, and testing safety features like limit switches and brakes. Keeping up with scheduled maintenance extends the service life of the equipment and ensures it stays within DOSH compliance requirements.

Does DOSH require crane and hoist inspections in Malaysia?

Yes. In Malaysia, DOSH provides detailed requirements for crane and hoist inspections, covering inspection intervals, maintenance practices, and workplace safety standards. Governed under the Factories and Machinery Act 1967 and enforced through JKKP regulations, all hoists and cranes in operation are required to hold a valid PMA and undergo periodic inspections to remain legally compliant and safe for use.

What happens if I skip crane maintenance or let the PMA lapse?

Operating a crane or hoist without a valid PMA is a legal violation under Malaysian law and puts your site at risk of DOSH enforcement action. Beyond compliance, skipping maintenance increases the chance of mechanical failure, which can cause serious injury, property damage, and significant operational downtime. It also typically results in higher repair costs when something does eventually fail.

Can Seratech handle maintenance for cranes not originally supplied by Seratech?

Yes. Maintenance and repair support is not limited to Seratech-supplied equipment. If you have an existing crane or hoist system from another supplier and need servicing, fault checking, or motor work, the team can assess and work on it regardless of the original manufacturer.

Seratech Systems (M) Sdn Bhd

Seratech Systems (M) Sdn Bhd

Locate Us

HQ: No. 1, Jalan MJ15, Taman Industri Meranti Jaya, 47120 Puchong, Selangor, Malaysia.

Bintulu Branch: No. 116, 2nd Floor, Lot 3402, Jalan Tun Ahmad Zaidi, Parkcity Commerce Square Phase 2, 97000 Bintulu, Sarawak, Malaysia.

Get In Touch

Telephone: +603 5885 0988
Fax: +603 5885 0933
E-mail: sts@seratech.com.my

Mon-Fri, 8.30 am - 5.30 pm